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Keys to growth: A new era of game-changers in the forest industry

In this series we highlight the work that Aalto University and its partners are doing to build a better society.

Wood can be shaped into almost anything in the hands of researchers, but transforming the forest industry also requires risk-taking and fresh thinking. That’s why experts say now is an incredible time to study the field.
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The key question is how the industry can grow sustainably while at the same time safeguarding forest resources and biodiversity
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‘By studying with us, you can help create sustainable solutions for an industry that is vitally important to Finland.’

Last year, exports from Finland’s forest industry totalled 12 billion euros, accounting for around 17 percent of the country’s total export value.

This share has decreased from its peak as the sector has been hit by the decline of printing paper, fluctuations in the global economy and the end of wood imports from Russia.

Yet Kristiina Kruus, Dean of the School of Chemical Engineering at Aalto University, still sees a bright future ahead.

‘The forest industry will remain important for Finland. Globally, population growth and urbanisation are increasing demand for hygiene products, packaging, fuels and speciality materials. The key question is how the industry can grow sustainably while at the same time safeguarding forest resources and biodiversity. That calls for higher value-added production—new products and smarter, circular use of raw materials,’ Kruus sums up.

A boost from collaboration and regulation

The School of Chemical Engineering has conducted research collaboration with industry for decades. Companies in the sector are also active partners in Circular Materials Bioeconomy Doctoral Education Network CIMANET, coordinated by Aalto and launched a year ago. Of Aalto’s doctoral researchers in the network, 40 percent work closely with companies and receive part of their funding from them.

The new Aalto Inventors programme has been teaching researchers at the Aalto Bioinnovation Center and the joint Aalto–VTT flagship FinnCERES how to commercialise their research—with excellent results.

Still, changing the direction of the forest industry does not happen overnight. Investments are costly, and commercialising new technologies carries major risks, Kruus notes.

A good example is carbon capture, often described as “plugging the smokestacks.” The carbon dioxide that causes problems in the atmosphere becomes a valuable raw material once captured—for instance for e-fuels, chemicals or even food products.

‘We already have the necessary chemistry and technology, and pulp mills emit large, concentrated streams of CO₂. For capture to be profitable, at least at the beginning, CO₂ emissions would need a price. Support from society and decision-makers is essential for the technology to take off.’

The importance of legislation is also highlighted by Professor Lauri Rautkari, Head of the Department of Bioproducts and Biosystems and an expert in environmentally friendly building products.

‘Construction is a very traditional sector where things have long been done in a certain way. But if regulation requires materials to be recyclable, it opens the door to entirely new products,’ he says.

And there is no shortage of possibilities: in the hands of researchers, wood can be turned into almost anything.

Mycelium composites and super glue

Wood is an excellent building material: it grows by itself, is light to transport and, when used in construction, stores carbon for hundreds of years.

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Our department has a good balance between fundamental research and industry collaboration. Basic research generates completely new ideas, and our industry partnerships ensure that we work on problems relevant to companies.’

But wood is not limitless—not even in Finland, which has the most forest per capita in Europe.

That’s why traditional wood construction alone will not save the forest industry—or the planet—Rautkari stresses.

‘Only half of a thick log ends up as building material; the other half goes to the pulp industry or energy. And then there are branches, treetops and smaller trees for which we need to find uses.’

In the future, Rautkari hopes to see new building products that combine wood’s strengths with recycled or even unconventional raw materials. His group has developed, for example, a composite material made of sawdust and fungal mycelium that only requires energy during the drying stage.

Resilience from wood

Companies are often criticised in public debate for a lack of innovation.
Yet companies must remain profitable, so especially in difficult economic conditions, investments in innovation can be hard to justify, says Monika Österberg, Professor of Wood Product Chemistry at Aalto.

‘That’s why it’s important not only to develop new ideas but also to show how they can be scaled up to industrial level.’

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‘I’m extremely proud of how successfully we engaged companies in the CIMANET doctoral training network. Doctoral researchers learn a great deal about practical challenges and industry bottlenecks, and gain valuable contacts. '

The biomass of wood and other plants consists of three building blocks: cellulose, hemicellulose and lignin. The core idea of the Research Council of Finland-funded FinnCERES flagship is to develop products that make use of the specific strengths of each building block.

‘This also makes industrial processes easier,’ Österberg explains.

Her research focuses on lignin, which is currently used mainly for energy production. Yet lignin has many excellent properties: it repels water and protects against microbes, UV radiation and oxidation. Valuable applications can be found, for example, in adhesives and coatings.

Lignin can also be used to produce hard carbon, a key material for sodium-ion batteries.

‘Given the state of the world, the importance of the forest industry will only increase as an enabler of security of supply and self-sufficiency,’ Österberg reflects.

Like her colleagues, she looks to the future with optimism.

‘Science gives hope because it constantly reveals new possibilities. The best part is working with young researchers. They are so smart and energetic that they will certainly find ways to save the world.’

Photos: Eeva Suorlahti, Mikko Raskinen, Linda Lehtovirta and Jaakko Kahilaniemi

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